Factory Pulse

Live status across all production lines

Machine Status

Running

0

Idle

0

Down

0

Current Shift OEE

Active Downtimes

0

Line D

47 min

Bearing replacement

Line A

12 min

Changeover

Department Health

Key metrics by department

Production

OEE

84%

Output

284K

Scrap

2.1%

Quality

FPY

97.3%

Open NCRs

12

CAPAs

4

Inventory

Accuracy

96.2%

Low Stock

7

Turns

6.7x

Maintenance

PM Compliance

91%

Open WOs

23

MTTR

2.4h

Safety

Days LTI-Free

142

Near Misses

3

Open Actions

5

Finance

Budget Used

68%

Cost/Unit

R12.40

Overdue Inv.

9

Alerts & Exceptions

Items requiring immediate attention

Line D bearing failure — unplanned downtime

Maintenance dispatched, ETA 25 min. Spare bearing confirmed in warehouse.

14 min ago Critical

NCR-2026-0864 escalated to Critical

Customer complaint: dimensional out-of-spec on batch #4410. Quality review in progress.

38 min ago High

7 calibration certificates expiring within 14 days

Schedule recalibration to maintain compliance. See Maintenance > Calibration.

1h ago Medium

Warehouse stock below reorder point for 3 SKUs

BRG-4420, FLT-2290, LUB-0885 — procurement notified.

2h ago Low

OEE Trend — Last 7 Days

Actual

Target (85%)

First Pass Yield

0

+0.4% vs last month

Open NCRs

0

+3 since last week

Open CAPAs

0

-2 vs last month

Complaints / MU

0

-0.3 vs target

Recent Non-Conformance Reports

Recent non-conformance reports with severity and status
NCR #	Date	Description	Line	Severity	Status	Owner
NCR-2026-0864	06 Mar	Dimensional out-of-spec, batch #4410	B	Critical	Open	S. van der Merwe
NCR-2026-0863	05 Mar	Surface finish defect on housing part	C	Major	In Progress	J. Odhiambo
NCR-2026-0862	04 Mar	Contamination found in raw material	A	Major	Open	T. Naidoo
NCR-2026-0861	03 Mar	Labelling error on finished goods	E	Minor	Closed	L. Pretorius
NCR-2026-0860	02 Mar	Weld integrity failure on bracket	D	Critical	In Progress	M. Khumalo

Daily Pass Rate

Top Defects This Month

24

Dim.

18

Surface

12

Weld

7

Label

4

Other

Lines Running

0/22

82% utilisation

Shift Output

0

+12K vs target

Scrap Rate

0

+0.3% vs target

Avg Speed (pcs/hr)

0

+2.4% this shift

Production Lines

Production lines showing status, OEE, speed, output, and scrap rate
Line	Product	Status	OEE	Speed	Output	Scrap
Line A	Housing Assembly P-200	Running	88%	2,140	64,200	1.8%
Line B	Bracket Sub-Assy K-40	Running	85%	1,860	55,800	2.2%
Line C	Shaft Machining S-110	Running	82%	1,540	46,200	2.6%
Line D	Gear Assembly G-80	Down	--	--	38,100	1.9%
Line E	Cover Plate CP-55	Idle	--	--	22,500	3.1%

Open Work Orders

0

+5 since Monday

PM Compliance

0

+3% this month

MTTR

0h

-0.8h vs last month

Overdue Calibrations

0

Action required

Recent Work Orders

Recent maintenance work orders with priority and status
WO #	Type	Equipment	Description	Priority	Status	Assigned
WO-4521	Corrective	LINE-D-BRG	Bearing replacement — main drive	Critical	In Progress	K. Mokoena
WO-4520	Preventive	CNC-A3	Scheduled PM — spindle lubrication	Normal	Scheduled	D. Swanepoel
WO-4519	Corrective	CONV-B2	Belt alignment and tensioning	High	Open	P. Njoroge
WO-4518	Preventive	HYD-C1	Hydraulic fluid analysis and top-up	Normal	Complete	J. Steyn
WO-4517	Inspection	PRESS-E1	Annual safety inspection — press guard	High	Overdue	T. Achieng

Work Orders by Type

Corrective (48%)

Preventive (35%)

Inspection (17%)

Equipment Availability

96%

CNC

91%

Press

88%

Conv.

72%

Weld

94%

Hyd.